Drive Through Pallet Dimensioning

Many automated pallet dimensioning solutions on the market are expensive and time-consuming to implement and operate. Traditional systems often rely on static setups where pallets must be positioned manually on the floor and the forklift has to withdraw the forks from the pallet for accurate dimensioning. This results in significant workflow bottlenecks, especially in high-volume warehouses where speed and throughput are paramount. As pallets line up, waiting to be scanned, these systems inadvertently slow down the fulfillment process, leading to delays in shipments, which impacts delivery timelines and customer satisfaction. Alternatively, because of the labor and time overhead of measuring dimensions with these systems, warehouse and transport operators choose to skip this step, which means they often cannot bill their clients accurately and often “leave money on the table” by billing for a smaller dimension but transporting something larger.

Beyond the slow processing speeds, the operational costs of these traditional systems can also be a burden. The upfront costs for installation are usually high, often requiring specialized infrastructure, and ongoing maintenance is necessary to ensure consistent functionality. Additionally, many of these systems lack scalability, making them less suitable for expanding warehouses that might need adaptable solutions capable of handling increasing demand. This high-cost, low-speed combination limits the ROI, as the improvements in accuracy and efficiency are often offset by the time and financial resources required.

Manual pallet dimensioning is slow and inconsistent

Advantages of Drive-Through Pallet Dimensioning with PalletSCAN 3D

PalletSCAN 3D addresses these challenges directly with its drive-through pallet dimensioning capabilities. Unlike traditional systems, PalletSCAN 3D allows forklifts to transport pallets through the scanning “portal” without stopping, creating a seamless flow and eliminating bottlenecks. By using advanced 3D sensors, the system captures precise height, width and depth in real time as pallets move through, ensuring rapid and accurate data collection without the need to pause for measurements.  PalletSCAN 3D also supports bi-directional flow of goods and even supports forklifts driving in reverse. Further, PalletSCAN 3D allows reading of the pallet ID during the drive-through process, which provides for a seamless “association” between the pallet ID and the dimensions of that pallet.

This drive-through capability offers a significant boost to warehouse efficiency. Because it operates in line with the natural flow of goods, PalletSCAN 3D reduces the time spent on each pallet, increasing the facility’s throughput and minimizing operational slowdowns. This is especially advantageous in busy logistics environments, where even small delays can have a cascading effect on productivity. With faster, in-motion scanning, warehouses can keep up with demand, reduce delays, improve overall service levels and even increase revenue.

Finally, PalletSCAN 3D also captures images of a pallet from multiple angles, providing the operator with information about any potential damage.  These images are automatically archived and stored against the pallet ID in Vimaan’s ViewDECK web application – supporting easy searchability in the event of subsequent claims.

PalletSCAN 3D delivers fast drive-through pallet dimensioning

The Future of Warehouse Automation

With the growing demand for speed, accuracy, and cost-efficiency in warehouse operations, PalletSCAN 3D represents a giant leap forward in pallet dimensioning for warehouses. By overcoming the challenges of traditional pallet dimensioning systems, it provides warehouses with a powerful tool to streamline processes, cut costs, and boost productivity. As more companies adopt drive-through dimensioning technology, they will be better positioned to keep pace with the rapid growth of eCommerce and the increasing demand for fast, efficient fulfillment.