Busy warehouses around the world are sometimes forced to cut corners on activities like pallet auditing to ensure that they maintain their throughput KPIs.  Many times, warehouses are willing to risk quality for speed.  The speed to process pallets is an easy metric to track, while quality is a little more difficult.  These warehouses are subject to more inventory write-offs and frustrated customers.  Discover the importance of auditing pallets before they get shipped and learn how to implement effective strategies to ensure accuracy, efficiency, and compliance.

Pallet auditing is a critical process that involves verifying the contents and orientation of boxes on a pallet before shipping. By conducting thorough pallet audits, warehouses can:

• Ensure inventory accuracy and prevent discrepancies
• Verify order fulfillment and reduce shipping errors
• Enhance traceability and streamline recall management
• Deter theft and minimize shrinkage
• Comply with customer requirements and industry regulations
• Improve returns processing and customer satisfaction
• Make data-driven decisions for operational optimization

To successfully implement pallet auditing in your warehouse, consider the following strategies:

• Incorporate box orientation guidelines into picking procedures
• Utilize pick-to-light or pick-to-voice systems to guide pickers
• Conduct in-process quality checks to identify issues early
• Implement incentive programs to encourage proper box orientation
• Emphasize the benefits of proper box orientation to staff
• Leverage technology like PalletSCAN 360 for automated pallet auditing
• Improve Ti-Hi pallet counting with automated solutions including the drive through capabilities of Pallet SCAN 150
• Collaborate with customers and suppliers to establish clear expectations

To justify the investment in pallet auditing and secure buy-in from stakeholders, highlight the following points:

• Improved inventory accuracy leads to better order fulfillment and customer satisfaction
• Enhanced traceability helps meet regulatory requirements and manage product recalls effectively
• Reduced pallet shipping errors and returns save time and labor costs

Automated pallet auditing solutions like PalletSCAN 360 and PalletSCAN 150 streamline the process and minimize manual intervention.  Proper pallet auditing strengthens relationships with customers and suppliers by demonstrating a commitment to quality.

Automated pallet auditing solutions, such as PalletSCAN 360, offer significant advantages over manual inspection:

• High-speed scanning of all boxes on a pallet, regardless of orientation
• Accurate identification of missing or incorrectly placed items
• Real-time alerts for discrepancies, allowing for immediate corrective action
• Integration with warehouse management systems (WMS) for seamless data exchange
• Detailed reporting and analytics for performance monitoring and optimization

PalletSCAN 360 is designed to seamlessly integrate with your existing warehouse setup. Here’s how it works:

• Palletizing: Ensure that all labels and box identifiers are facing outward on the pallet.
• Scanning: PS360 is a pallet scanning station that uses cameras to capture information quickly and accurately from all boxes on the pallet, regardless of the rotation agent (e.g., shrink-wrapper or turntable). The pallet is simply rotated in front of the camera array and PS360 grabs everything it needs to do a verification.
• Verification: The system compares the scanned data against your order information from WMS or pick-ticket, identifying any discrepancies or missing items.
• Reporting: Operator is prompted when there is a problem so an auditor can take a closer look. Detailed reports and real-time alerts keep you informed of any issues, allowing for swift corrective action.